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Baghouse Filtration & Industrial Dust Collection Solutions |Baghouse Filtration- Texfil
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SCIENCE OF HANDING POWDER , AIR STREAM AND THERMO MECHANICS

Filter bags is a proven method to handle fine dust particles for recovery and air pollution control.

Its science include understanding of the power itself, gas stream, system engineering, and air fluid dynamic behaviour.
At Supertech Fabrics, Texfill bag house series offers solutions that are robust, respond to the system designed by OEM, adds value to the outcome. We push our boundaries to achieve low bench marks of 5-10 Mg/ Cu m and have worked with 2000 Blaines to 12,000 blains.

  • Powder handling from Ph 3-12
  • Particle size handling from 2000 Blaines
  • Abrasive particle handing (upto Mohs 9)
  • Temperature upto 300 C (SS filters can take it more)
  • Resistant to SOx, NOx, CL, Phosphates, HF, Flourishes
  • Supports low emissions upto 5mg/cu.m.

Diagram of pulse jet baghouse system

ASSEMBLIES USED IN BAG HOUSE


  • Filter media
  • Neelde felt
  • Fibre glass
  • Spub bond
  • ePTFE membrane
  • PTFE/ PDVF Membrane
  • Other membranes
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  • Filter bag (PJBH)
  • Filter bag (RABH)
  • Pleated bags (PJBH)
  • Pleated Catridges (PJBH)
  • Filter pockets
  • Dust sleeves
  • Dust socks
  • Filter cages/ Support cages
Various industrial filter bags and cartridges

SELECTION CRITERIA


The chemical and physical properties of the fibres have an essential influence on the efficiency and service-life of the filter medium. Chemical, thermal and physical effects can impact the different kinds of fibres in many and various ways. Knowing the fibre characteristics, we are able to provide optimal solutions with regard to efficiency and process conditions. The table below will be of assistance for fibre selection.

Property Cellulose Blend Polypropylene Polyester Acrylic PPS Aramid P&4 Coated Glass PTFE Felt
Max Continuous Operating Temp 200Β°F (93 Β°C) 170 Β°F (77 Β°C)
(some refs 90-100 Β°C)
275 Β°F (135 Β°C) 265 Β°F (130 Β°C) 375 Β°F (190 Β°C) 375- 400 Β°F (190- 204 Β°C) 500 Β°F (260 Β°C) 500 Β°F(260Β°C) (can be designed to go up to 290 Β°C) 500 Β°F(260 Β°C) (PTFE can go slightl y higher )
Abrasion Resistance Good Good-Excellent Excellent Good Good Excellent Fair Poor (Brittle fiber, needs coating) Fair-Good
Energy Absorption /Mechanical Good Good Excellent Good Good Good Fair High tensile, but fair flex(Brittle) Fair
Filtration Properties Good Good Good-Very Good Good Excellent Excellent Excellent(fine fiber structure) Excellent Excellent (esp. with PTFE membrane)
Moist Heat Resistance Fair-Poor Fair Good(Week in steam) Poor (hydrolyzes in humidity) Fair Good Good( hydrolysis resisters) Good Poor-Moderate sensitive to hydrolysis Excellent Excellent
Alkaline Resistance Poor Excellent Fair (week in strong alkali) Fair Excellent Good Fair-Good(not always excellent at high T) Good with coating Excellent
Acid Resistance Poor Excellent (accept strong oxidizers Fair Good Excellent Moderate (degrades in strong mineral acids) Excellent (esp. acids) Excellent with coating Excellent
Oxygen/ Oxidation stability Fair-Good Moderate (oxidizes at temp) Good Good-Excellent Poor (>15% O above 375 Β°F not recommended) Good Excellent Excellent Excellent
AFR Suitability (Alt.Fuels /Raw) Not Suitable Not Suitable Limited-only dry/ low Sox/Nox conditions Limited-only dry/ low Sox/Nox conditions Moderate Limites-Sensitive to acid condensation Moderate (susceptible with moisture/alkali High (with protective coating) Very High

Type of dust and knoledge of its souce alsong with process conditions is an imporant critera for choice of approproate filter media and its surface finish.

1. Particle/ Dust load concentration

(Dust propotion in raw gas)

2. Particle size distribution and composition

(Particle size, chemical compostion of the dust, Abrasion factor, Ph of particles)

3. Characteristics
  • Electrostatic properties
  • Agglomeration properties
  • Hygroscipic tendencies
  • Disintegration properties
  • Density weight
  • Settling rate in gravity
  • Explosive powder
FDA logo ATEX logo GMP logo

Different dust separation procedures require different weights air permeability values for filter media.

Cleaning Mechanism Typical Fabric Weight (g/mΒ²) Air Permeability
(L/dmΒ²/min @200 Pa)
Effective Micron Rating
Shaking Mechanism 300 – 450 (light to medium felt/woven) 80 – 120 10 – 25 Β΅m
Reverse Air Cleaning 400 – 550 (medium-heavy woven or felt) 60 – 100 5 – 15 Β΅m
Low Pressure Cleaning (Pulse with 0.5–1 bar) 450 – 550 (needle felt with surface finish) 50 – 90 2 – 10 Β΅m
Jet Pulse Cleaning (High pressure 4–6 bar) 500 – 650 (densified felts, laminated with PTFE membrane) 30 – 70 0.5 – 5 Β΅m
Vacuum Pressure Cleaning 300 – 500 (woven + supported felt) 100 – 150 5 – 20 Β΅m
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At the intersection of science and application, powder and dust filtration is about more than media β€” it’s about mastery.

Consult our experts for solutions crafted to your unique needs. Connect with an expert

MARKETS AND APPLICATIONS


Sectors:

Non-Ferrous

  • Aluminium and Aluminum Alloys
  • Copper
  • Stainless steel
  • Zinc

Ferrous

  • Foundry
  • Primary steel
  • Secondary steel
  • Iron

Agro Based

  • Dairy
  • Fertilizer

Minerals

  • Cement
  • Glass
  • Gysum
  • Ceramics
  • Silica / Fumed silica
  • Rock Dust
  • Baverages (Distellery)
  • Carbon Black
  • Cement
  • Chemicals
  • Pharmaceutical
  • Food
  • Paper and Pulp
  • Playwood, Particle Board and Laminates
  • Power Generation
  • Refinery and petrochemical
  • Textile
  • Waste management
  • Waste to energy
  • Construction dust handling

Applications:

Cement & Mineral Dust

  • Kiln exhaust and clinker cooler emissions
  • Raw meal and finish mill grinding circuits
  • Crushing, screening, and stone grinding lines
  • Coal milling and pulverizing units
  • Kaolin, clay, and bentonite processing
  • Bulk material loading, unloading, and conveying systems
  • Packing plants and bagging machines
  • Silo top venting and bin discharge Calciner and preheater dedusting

Food & Pharmaceutical

  • Food additive and nutraceutical powder processing
  • Spray drying of dairy, coffee, and flavors
  • Pharmaceutical coating, granulation, and tablet pressing
  • Cereal milling and flour handling
  • Animal feed, premix, and vitamin blending
  • Pneumatic conveying and bulk transfer of powders
  • Sugar grinding and spice milling
  • Infant formula spray drying

Combustion & Energy

  • Utility and industrial boiler exhaust
  • Coal and biomass handling systems
  • Fly ash extraction and silo venting
  • Waste-to-energy and RDF incinerators
  • Hazardous waste combustion
  • Carbon black manufacturing furnaces
  • Fume extraction from metal oxide recovery
  • Soil remediation and thermal treatment plants

Chemicals & Polymers

  • Fertilizer spray drying and blending
  • Calcium hypochlorite and chlor-alkali processes
  • Polyethylene and polypropylene resin handling
  • Tire, specialty elastomer, and rubber compounding
  • Catalyst drying and fine powder recovery
  • Polyester, nylon, and cellulose fiber processing
  • Polystyrene bead and fluff handling
  • PVC resin packaging and transfer
  • Detergent powder processing
  • Activated carbon production
  • Paint and pigment spray dryers

Paints, Pigments & Specialty Powders

  • Toner mixing and fine pigment blending
  • Micronizer and classifier dust collection
  • Pneumatic conveying of dry colorants
  • Spray booths and powder coating recovery
  • Ink pigment and additive handling

Metals & Foundry

  • Electric arc, induction, and ladle melt furnaces
  • BOF and reverb furnace off-gases
  • Desulfurization units and secondary metallurgy
  • Shot blasting, sand shakeout, and reclamation
  • Casting, sintering, and pelletizing operations
  • Foundry fume and dust extraction
  • Alloy powder handling (Al, Mg, Fe, Cu)

Mining & Quarrying

  • Dust from crushers screeners conveyors

Battery Manufacturing

  • Cathode/anode powder handling (Li, Ni, Co)

Wood & Pulp

  • Sawdust
  • MDF
  • Fiberboard sanding dust pulp drying
  • Plastics & Recycling

    • Shredding
    • Grinding
    • Re-pelletizing dust

    Glass & Ceramics

    • Silica
    • Frit
    • Refractory processing dust

    Aerospace & Defence

    • Composite sanding carbon fiber dust collection

    WHY TEXFILL?

    • Premium quality OEM made ups to suit most makes and models of dust collectors.
    • Fully integrated manufactuering: Complete control on the media and customisation possiblites to suit application and specific needs.
    • Variety of top and bottom configurations available all major dust collector manufacturers.
    • Models also available in: Oil & Water resistant, Antistatic, Food grade media.
    • Longer service life, Lower emission levels, Lower operating cost = Cost savings.
    Reverse air baghouse airflow diagram

    FILTER BAGS?

    Texfill Filter bags deliver dependable dust collection with proven performance across industries. Built from high tech fabrics and finishes, they provide excellent efficiency, durability, and emission control β€” making them the trusted choice for demanding industrial environments.

    • Proven Reliability
    • Time-tested technology trusted across industries such as cement, steel, chemical, power, and food processing.

    • Versatile Media Options
    • Available in polyester, aramid, PPS, P84, PTFE, fiberglass, and blends β€” with finishes for acid resistance, hydrophobici ty, and anti-static performance.

    • High Dust Loading Capacity
    • Deep filter structure accommodates heavy particulate loads and ensures consistent performance over long operating cycles.

    • Thermal & Chemical Resistance
    • Specialized fabrics withstand extreme temperatures and aggressive chemical environments.

    • Customizable Design
    • Produced in a wide range of diameters, lengths, and sewing constructions to fit diverse baghouse designs and cleaning mechanisms.

    • Cost-Effective Operation
    • Long service life, easy replacement, and proven emission control make filter bags the most economical solution for large-scale dust collection.

    View Catalouge for entire range of Filter bags

    Filter Catridge (powder / dust collector)

    Filter cartridges are engineered for high-performance dust collection in compact baghouse and cartridge filter systems. Designed with pleated media technology, they provide a larger filtration surface area compared to traditional filter bags, allow ing for lower air-to-cloth ratios, higher efficiency, and reduced system footprint. Manufactured from durable composites such as fiberglass, stainless steel, and technical felts, filter cartridges deliver long service life, excellent particle capture, and ultra-high mechani cal strength across demanding industrial environments.

    Why Choose Filter Cartridges?

    • Large Filtration Area
    • Pleated media offers up to 3–4 times more surface area than f ilter bags, maximizing efficiency and reducing system size.

    • Low Air-to-Cloth Ratio
    • Ensures higher dust capture efficiency and stable system performance.

    • Durability & Strength
    • Constructed from fiberglass composites, stainless steel mesh, and engineered felts for long service life and high mechanical stability.

    • Compact Design
    • Ideal for space-constrained systems where bag filters are less practical.

    • Versatility
    • Available in multiple media types and configurations to handle fine, abrasive, or high-temperature dust.


    Texfil Signature types

    • Polyester with membrane
    • Polyester with membrane
    • SS media
    View Catalogue for entire range of Filter bags
    Industrial pleated dust collector filter cartridges

    Filter Cages / Support cages

    For a properly functioning dust collector, it is important that the filter bag and supporting cage are correctly fit to each other.

    Texfill can provide you with a complete line of dust collector cages manufactured to your OEM specifications. Standard materials of construction typically consist of carbon, galvanized or stainless steel. Additionally our cages incorporate stamped or spun collars, pan bottoms and venturis as the standard construction. We can also provide anti-corrosion coatings such as powder coating, zinc coating, galvanising, surface treatments (pickled & passivated, electropolished).

    Metal support cages for industrial filter bags



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    View Catalogue for entire range of Filter bags

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